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Davey Textile Solutions' Path to Net Zero

How an Alberta-based textile manufacturer is leading the way in sustainable manufacturing with GreenNudge

Case Study • March 2025
Davey Textile Solutions facility

Key Impact Metrics

Projected CO2 Reduction

30%

by 2032

Scope 1 & 2 Emissions

42%

reduction potential identified

Net Zero Target

2050

commitment established

GreenNudge team with Davey Textile Solutions

Collaborative Approach

GreenNudge team working on-site with Davey Textile Solutions

"GreenNudge plays an instrumental role in the development of Davey Textile Solutions' Net Zero Strategy. Their expertise and innovative solutions are helping us create a comprehensive net-zero plan, focusing on reducing our Scope 1 and 2 energy use and addressing our Scope 3 emissions through their platform."

— Lauren Degenstein, Sustainability Coordinator

Company Background

Founded

1986

35 years of excellence

Location

Edmonton, Alberta

Canadian-owned manufacturer

Specialization

Flame-resistant retroreflective trim

Protective workwear

Davey Textile Solutions Inc. (DTS) is a leading manufacturer of high-visibility (HV), flame-resistant (FR) retroreflective silver materials, primarily used in personal protective equipment (PPE) to support industrial safety. DTS has been dedicated to delivering high-quality products that meet the most stringent safety standards, while maintaining a strong commitment to innovation and sustainability.

They proudly serve a global customer base—offering tailored solutions for industries where visibility and safety are critical.

The Challenge

As a manufacturing company with energy-intensive operations, Davey Textile Solutions faced several challenges in their sustainability journey:

  • Alberta's carbon-intense electricity grid makes electrification problematic, as it can actually increase both emissions and costs for DTS rather than reducing them
  • Edmonton's extreme cold temperatures create additional challenges for implementing certain sustainability solutions, particularly those related to heating and building efficiency
  • Establishing a clear pathway to reduce carbon emissions while maintaining production efficiency
  • Identifying cost-effective solutions with strong ROI to justify sustainability investments to the executives in management
  • Navigating complex government incentives and grant programs for energy efficiency

The Goal

Develop a comprehensive Net Zero Strategy with a commitment to achieving net zero emissions by 2050, with clear interim targets and actionable implementation plans.

The GreenNudge Solution

Comprehensive Assessment

  • Detailed energy consumption analysis across all manufacturing processes
  • Carbon footprint calculation for Scope 1, 2, and preliminary Scope 3 emissions
  • Identification of key emission hotspots and reduction opportunities

Strategic Planning

  • Development of a customized Net Zero roadmap with short, medium, and long-term targets
  • Prioritization of initiatives based on emission reduction potential, cost, and implementation complexity
  • Scenario modeling to visualize different pathways to Net Zero

Implementation Support

  • Facilitation of the ERA SEMI Program application for energy efficiency funding
  • Vendor selection assistance across Solar, Energy Audits and HVAC optimization projects.
  • ROI analysis and financial modeling for capital investments

Ongoing Partnership

  • Regular progress tracking and emissions monitoring
  • Accelerated and simplified evaluation of solution providers to enable faster, more effective decision-making
  • Continuous identification of new reduction opportunities and technologies

Results & Impact

Key Achievements

  • Net Zero Commitment

    Formal commitment to achieve Net Zero by 2050 with interim targets in 2032

  • ERA SEMI Program

    Successfully applied for funding to support energy efficiency projects that could cover 50% of retrofits costs

  • Emissions Baseline and Trajectory

    Established comprehensive emissions baseline for tracking progress

Implementation Progress

  • Solar & HVAC Implementation

    Solar, HVAC and Energy Recovery Technology under consideration with a 65% energy reduction potential in next 2 years

  • Renewable Energy Assessment

    Completed feasibility study for on-site solar installation

  • Vendor evaluation

    Qualified 3 potential solution providers out of 9

Learn More About Our Partnership

Davey Textile Solutions has shared their experience working with GreenNudge on their sustainability journey.

Looking Forward

With a solid foundation now in place, Davey Textile Solutions is positioned to accelerate their sustainability journey. The next phases of implementation include:

  • Completion of facility-wide retrofit upgrades
  • Implementation of HVAC optimization and control systems
  • Detailed Scope 3 emissions mapping with supplier engagement
  • Pilot program for sustainable materials in manufacturing

The partnership between Davey Textile Solutions and GreenNudge demonstrates how manufacturing companies can take meaningful action on climate change while improving operational efficiency and reducing costs.

Ready to Start Your Net Zero Journey?

Learn how GreenNudge can help your business reduce carbon emissions and accelerate your path to sustainability, just like we did for Davey Textile Solutions.